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Control method of SMT material consumption
2023-01-05
Becky Su
Control method of SMT material consumption
As the question, I believe this problem is troubling many SMT people.
In fact, the key to control SMT material consumption is to improve the measures
A, control the artificial waste
1, the use of materials and the number of returns should be carefully verified every day.
2, disassembly material improper waste: training of equipment operators, corresponding to the form of packaging using the corresponding material frame
3、Waste of using wrong material, heavy industry: each shift should have 3 times to check the material, change the material corresponding to the material tray in the way of one for one, confirmed by special personnel, and test the value.
4、In order to pursue the output, the operators change the material in advance and consume the material without finishing. This phenomenon should be supervised to avoid.
5、The abnormal consumption caused by machine and equipment failure. Timely detection of the problem can minimize the loss.
6, for the normal production on the line when the residual products generated by the rework consumption, this is not yet controlled.
Second, the material loss of serious control measures, performance for the people \ machine \ material \ law
People: mainly refers to the production line operators, usually they are on the material, down the line, in the end there is no real view of each material as gold, fell on the ground material has not put up, and hand swing. Machine frequent alarm when whether timely reflection of engineering, etc.
Machine: usually whether the machine is practically executed maintenance operation, whether the nozzle is often cleaned and tested, whether the material frame is often maintained and corrected, whether the program is correctly written, etc.
Material: whether the material has incoming material abnormality, such as incoming material packing is too tight, can't get material throwing material; incoming material is broken, replacement loss, etc.
Law: such as the operator's proficiency in operating the machine, the ability to distinguish and reasonably use the material frame, etc.
In summary, the control of SMT material consumption from a variety of aspects, and long-term implementation of reasonable methods.
SMT,material,consumption
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