How to buy a bonder? What is a medium speed bonder,what is a high speed bonder? Many people who are new to SMT production lines are hesitant about what kind of bonder to buy, whether to purchase a medium speed bonder? Or high speed bonder? First, the following talk about the difference between medium speed bonder and high speed bonder, for buying machine friends reference. 1, according to the mounter placement speed distinction (1)Theoretical placement speed of medium speed bonder is generally 20000< piece/h (piece component) or so; (2)High speed mounter's theoretical mount speed is generally 30,000～80,000 pieces/h per hour (this mainly refers to mount 0201 01005 following piece type component as standard). 2,SMT mounter model structure: (1)Medium speed mounter mostly uses arch frame type structure, relatively speaking the structure is simple, covers an area smaller, the requirement for environment is lower (2) high speed mounter more modular design (10 more than 20 years ago the turret structure has been discontinued, by the times out). 3, from the mounter mount products on the distinction. Medium speed mounter mainly can be used as mount large components, high precision components and shaped components, can also mount small chip components; high speed mounter mainly available to mount small chip components and small integrated components. 4,From SMT mounter applicable range distinction. (1)Medium speed bonder is mainly used in some small and medium-sized electronic production and processing enterprises, research and development design centre and product characteristics for many varieties of small batch production enterprises widely used; (2) High-speed bonder is mainly used in large electronic manufacturing enterprises and some professional original equipment manufacturing enterprises (OEM) in a large number of. 5, from the price aspect to distinguish: Medium-speed bonder price is relatively cheap, high-speed bonder is generally medium-speed bonder price expensive 60% or so. After understanding the difference between medium speed and high speed bonder, you can combine your budget to buy the machine you like. Two, examples of medium speed bonder, high speed bonder brand models: 1, medium speed bonder (biased towards high speed bonder) Hanwha bonder SM481plus model parameters:  Positioning: flying camera + fixed camera (optional)  The number of mounting axis pole: 10 axis pole x 1 cantilever  Mounting speed: 40,000 CPH (*optimal condition)  Corresponding components:    01005 ~ □42mm (H 15mm)  PCB size (mm):    460(L) x 400(W) 510(L) x 460(W) (option)   610(L) x 510(W) (option) 740(L) x 460(W) (option)  PCB thickness: 0.38 - 4.2mm  Number of feeders (8mm base): 120ea/112ea  Energy consumption.   Power supply AC200/208/220/240/380/415V(50/60HZ,3Phase)         Max.4.7kva   Air consumption 0.5-0.7MPa(5-7kgf/cm2) 160N/min  Dimensions: 1,650(L) x 1,680(D) x 1,530(H)  Weight: approx. 1655kg 2,High speed bonder Hanwha mounter SM471plus model parameters.  Mounting speed.   78,000 CPH(Optimum)  Number of axial rods: 10 axial rods x 2 cantilever  Corresponding components.   01005~ □14mm(H 12mm)  Mounting accuracy    50Л@レ+3ヲ/Chip   Substrate size (mm).   Single track Max. 510(L) x 460(W)        Max. 610(L) x 460(W)(Option)   Double rail Max. 460(L) x 250(W)        Max. 610(L) x 250(W)(Option)   PCB thickness: 0.38-4.2mm  Number of feeders (8mm base): 120ea/112ea  Energy consumption.   Power supply AC200/208/220/240/380/415V(50/60HZ,3Phase)         Max.5.0kva   Air consumption 0.5-0.7MPa(5-7kgf/cm2) 350N/min  Dimensions: 1,650(L) x 1,690(D) x 1,485(H)  Weight: approx. 1820kg

Hanwha mounter DECAN S2,Hanwha high speed mounter magnetic levitation mounter introduction Better area capacity than competitor's class equipment, * Optimized high-speed placement of small components One, Hanwha mounter DECAN S2 advantage:  High Performance - 2 Gantry, Flying Vision Head - 92,000 CPH(Optimum, HS10 Head) High Reliability - Applicable Linear Motor, high precision, low noise - Accuracy ±28um@ Cpk≥1.0(03015) Flexible Production - Modular Conveyor System  - PCB mountable 740mmx460mm Easy Operation - Can be mixed with pneumatic/electric feeders - Support smart Feeder Two, Hanwha mounter DECAN S2 features. Improve the actual production capacity 1 Improve Flying Vision  Enhance LED quality at each Head position to reduce lighting deviation     - Improve the visual recognition difference between Heads  Improve coaxial lighting Contrast    - **Ghost caused by coaxial lighting, improve component recognition rate 2 Improve S/W : Increase placement speed (80,000 CPH->92,000 CPH)  Reduce Cycle time   - Local reference points are assigned according to the number of placements in the relevant Cycle (5ms↓)  Change of Z-Axis Inposition Count (51um->66um)   - Minimize the deviation* of placement height when placing High precision placement Achieves Placement Accuracy ±28? (03015)   Improved visual recognition and placement accuracy of 03015 components    - By reducing FOV (24->20.5mm)      Increase the number of Pixel per unit (6.5 -> 7.6)  Improve X-axis position precision (resolution: 3um->2um)     - Change X-Ball screw configuration (Pitch: 30mm -> 20mm)     - Ease load rate Change motor configuration  Improvement of Y-axis position precision(Resolution: 3um ->2um)     - Change of linear motor parameters (3um ->2um) Provide a wide variety of PCB Flow Supports Modular Conveyor System that can be changed in the field to produce a wide variety of species  IN/ OUT Conveyor Module can be changed quickly in the field (Shuttle method? Dual method)  Work time required to change modules (mechanical and H/W for example): ~2 hours or less  Range of attachable components (as shown) Hanwha mounter DECAN S2 1 Enhanced ease of equipment software management 2 Optimized software installed in the machine enables simple program creation/editing 3 Large LCD screen provides a variety of work information 4 Highly convenient, high-precision electric feeder 5 Calibration Free & Maintenance Free Electric Feeder 6 Single feeder with Reel Bank structure improves work convenience 7 Automatic alignment of component pick-up positions between feeders increases actual productivity 8 Automated feeder to reduce workload by half (SMART FEEDER) 9 The industry's first automatic feeding and receiving function  The manual feeder preparation and splicing operation has been changed to an automatic method, which significantly reduces the operating time and achieves zero consumption of splicing consumables. Three, Hanwha mounter DECAN S2 model information: 1 Speed: 92000CPH 2 Accuracy: CHIP 28um(03015),IC 25um 3 Attachable components (mm): Chip 03015 ~5 axes: 12-h10 10 axes: 6-h10 4 Number of axes: 10 x 2 Head 5 Fly Camera FOV:20.5mm 6 PCB size:50 x 40 ~ 510 x 460mm       Max. 740 x 460 mm (1,200 x 460 mm) 7 Feeding station:120ea 8 Machine weight:1,800kg 9 Machine size(mm):1,430(L) x 1,740(D) x 1,485(H) 10 Power supply: 3 phase AC 200/208/220/240/380/415V ±10%.         50/60Hz;Max. 5.0 Kva DECAN S2 Advanced Chip shooter 1 Speed : 92,000 CPH (Optimum) 2 Structure : 2 Gantry x 10 Spindles/Head 3 Accuracy : ±28μm Cpk≥1.0 (03015 Chip)                     ±25μm Cpk≥1.0 (IC) 4 Parts Size : 03015~□55mm (H15mm) 5 PCB Size : L510xW460mm (Standard)                     L1,200xW460mm (Option) 6 Wide Part Handling Capability 7 Various PCB Transfer Systems 8 Verified Production History Management Solution 9 High Speed Placement  

Hanwha DECAN F2 MMI (Error Code) and Problem Solving Trouble Shooting Guide General Principles If an error occurs during the operation of Hanwha's DECAN F2, please first take measures according to the instructions in this manual [Countermeasures]. If an error still occurs after taking measures or if an error not covered by the manual occurs, please take the following measures and then contact us. 1,First, save the necessary log files to disk. 2,If the error is related to the device driver, make all the axes of the device return to the home function and then remove the error again. 3,If the problem continues to occur, turn off the power of the device and restart it after about 10 seconds and remove the error again. 4,If the problem cannot be solved after taking the above-mentioned measures or retrying, please send the contents of the saved record file to our company for consultation on the contents of additional measures according to the first measure. Generally speaking, when there is an abnormal software error or obstacle, save the following files and contact our company to solve the problem as soon as possible at an early stage.  Job PCB file (a file with .pcb or .opt extension)  Error log files (all files on the C:\SmartSM\Log folder)  Device system files (all files on the C:\SmartSM\System folder) Warning: Please refer to the device status display field of the MMI to confirm the error level according to the error code. If the error is Emergency level (EMER) or Freeze level (FREEZE), click the "STOP" button to turn off the buzzer and then click "RESET". button to convert the device to the "IDLE" state and then take the appropriate action.  If it is MPU_STOP, turn off the device normally and restart it. If you adjust the sensor or perform debugging while the device is in the Ready state, you may be harmed. Be sure to perform sensor adjustment and take error measures in the Stop state after releasing Ready.

HANWHA mounter SM series instruction book This article mainly introduces the workflow of Hanwha SMT machine (formerly Samsung SMT machine), involving models including Hanwha bonder SM481plus/ Hanwha bonder SM471plus/ Hanwha bonder SM482plus/ Samsung bonder SM481/ Samsung bonder SM471, etc. A,The purpose/scope of "HANWHA Bonder Work Instruction" 1.0 Purpose  To establish the operation specification of the placement machine as the basis for the operation of the operator, in order to achieve consistent quality of operation and safe operation. 2.0 Scope  The company's Hanwha mounter / Samsung mounter models 3.0 Organization and authority and responsibility  Production Department: SMT operators and related personnel follow the SMT work instructions. 2, HANWHA Hanwha bonder operation content, regulations and precautions.  1, operation method   Start-up steps: confirm that the machine has no other abnormalities   Check whether the nozzle is normal, the flyer is normal.   Open the air source equipment:   Open the air source equipment, check whether the air pressure is normal.   Turn on the power:   Close the SMT machine power switch in the electronic control box, confirm whether the voltage stabilization power supply starts and works stably.   Turn on the machine power (power switch rotate 90 degrees clockwise) and wait for the computer in the machine to start. After the system is fully operational, press the "READY" button to power on the machine motor. Return the machine to the home position:   Open the Tools menu at the bottom left and select the Return to Home option to return the machine to home position.   Warm up:   Open the application menu and select the warm up option to set the machine to warm up for 5 minutes.   Select production data:   Open the PCB Edit menu and click on the File Open option to import the PTO file for the model to be produced.   Confirm the production data.   Click the Substrate menu and check to adjust the ejector pin and track width.   Click Feeder menu, check and adjust the material of each material in the machine to make it match with the data of each material in the system.  2,Production   Test production:   Click on Optimize option under the PCB Edit menu to optimize the program. Open production menu, click finish option and then click download option, when the system download is finished click start option, press machine green "START" button, start to run machine, put PCB into board guide according to direction and mount. After the first PCB is mounted, check whether the mounted components meet the requirements, and only after it is qualified can it be formally produced.   Pause production.   In the machine running, press the red "STOP" button to stop the machine running, press the "RESET" button to reset, click the continue option in the production menu to continue the production.   Material replacement.   When the material on the flyer is used up, the machine stops running and alarm, the stop key will flash, press the stop key to turn off the alarm, press the white "FEEDER" key to make the machine head move to the Y-axis direction to the suspended position, pull down the flyer fixed handle, remove the flyer, replace the new material and record. When there are two Fida using the same material, the machine detects a Fida material can continue to use another material production after running out, it is necessary to replace the material, according to the previous steps, change the material must press the "FEEDER" key to activate this accounted for the material.   Fei Da on the material method.   (1) remove the flyer, open the flyer gland latch, the empty material tray out, the material belt from the flyer to pull out.   (2)Place the flyer on a clean work surface.   (3)Put the material tray into the feed slot of the flyer, pay attention to the material tray brake must be pressed against the material tray.   (4)Separate the front section of the material tray from the material belt slightly.   (5)Put the material belt through the groove at the bottom of the press cover of the flyer.   (6) Pass the upper roll of material through the window in the middle of the press cover.   (7) Insert the transfer reel of the material belt into the flyer discharge slot.   (8) Pull the upper reel backward until it is close to the material position.   (9) Press the transfer reel belt hole into the infeed gear and press down on the flyer gland and snap on the gland latch.   (10) Pull the upper layer reel belt back with slight force to determine where the upper layer reel belt separates from the transfer reel belt at the upper layer reel belt turning point (at the corner metal of the upper layer reel belt backwards in the gland window). The layer reel tape passes over the pulley and opens.   (11) Pull up the take-up movable gear, pass the upper layer reel tape through the pulley at 2 places in passing the take-up movable gear and the take-up fixed gear, drop the take-up movable gear and p

SMT Panasonic machine care and maintenance Any one SMT equipment, its technical innovation condition will gradually deteriorate with the increase in the use of years, the various parts of the machine will inevitably produce different degrees of wear and loosen. SMT machine internal lubricant replacement is not complete, the gas circuit contains moisture oil, etc., the environment is not properly controlled caused by dust and other problems, will cause the machine internal generate a lot of dust and scale, gas circuit, solenoid valve, vacuum generation device, etc. The accumulation of a large amount of oil and water, circuitry, boards and cards too much dust, which is not timely targeted protection maintenance, will affect the normal work of the machine, may also cause excessive wear and tear of certain parts, and even lead to serious accidents. Therefore, must be based on scientific maintenance methods and technical specifications, regular maintenance of SMT machines and equipment, so that all parts of the machine always work well, to achieve full life use. But many people know that the big maintenance is a very luxurious set, but how many people know what projects are really included, the following. (1) the SMT machine and circuit board surface dust and dirt for cleaning and dismantling, so as not to cause poor heat dissipation inside the machine due to dust and dirt, resulting in overheating and burnout of electrical parts.  (2) the SMT machine internal gas circuit, solenoid valve, vacuum generation device, cylinder, etc. for disassembly and cleaning; the oil and dirt in the gas circuit if not cleaned in a timely manner, will block the gas circuit, resulting in poor gas circuit, thus causing high throwing material; in serious cases, the oil stains accumulated in the gas circuit will corrode the internal seals and components of the solenoid valve, vacuum generation device, cylinder, etc., thus causing damage to the components and seriously affect the normal use of the machine. (3) for SMT machine moving parts, cleaning, and lubrication. Machine operation for a long time, due to improper environmental control, there will be a lot of dust stuck in the active part (for example: the screw, guide, slider, drive belt, motor coupling, etc.). If you can not get timely and professional maintenance and cleaning of the moving part of the machine, the machine for a long time in the overload state operation, will inevitably affect the service life of the machine. (4) SMT machine has passed the warranty period, a long time of operation, SMT machine can not be all professional overhaul, SMT machine some parts have hidden problems (such as: wear and tear of the machine wiring, wear and tear of the cable frame, motor, screw fixing screws loose, etc., some mechanical parts of the action is not good, parameters set wrong, etc.), hidden problems can not be solved in time, is bound to the normal production of the machine in the future Therefore, the machine must be a major maintenance, timely inspection and detection of hidden problems within the machine and solve them, thereby reducing the frequency of SMT machine failure and improving production efficiency. (5) machine after a long time running, SMT machine related parts have wear, deformation, aging, each ministry machine parts between the abrasion appeared tiny deviation and so on phenomenon, machine * original parameters already can't adapt to machine status quo, SMT machine placement accuracy has been affected, so, must be regularly to machine for correction, make machine in * high precision state production, improve the quality of products. (6) to SMT machine to carry on the big maintenance, can effectively reduce the throw material rate, reduces the alarm frequency, improves the machine production efficiency, enhances the production quality. With the above information, it will know the details of the maintenance of the placement machine, in order to machine equipment can be more stable, more efficient operation, thus bringing higher economic benefits, so we recommend that customers in due course, should be professional maintenance and maintenance of the machine!