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Routine spot check and maintenance of Yamaha SMT feeder
2022-11-30
Routine spot check and maintenance of Yamaha SMT feeder
Purpose: In order to use the belt feeder for a long time, it must be checked and maintained regularly.
1 Daily spot check
Before using the belt feeder, please check the following items.
Routine Check Items:
Symptom
Countermeasure
Whether the fixing rod is loose
Please refer to the maintenance manual
Whether the material belt guide rail is loose
Refer to Cleaning of Material Belt Guideway
Whether the screws are loose
Please tighten the screws
Whether there are deformed and damaged elements
Repair, replace
Whether any components are missing
Repair, replace
2 Cleaning of belt guide rail
If garbage such as electronic components falls into the gap between the material belt guide rail and the plate, it will cause the material belt guide rail to become loose, the element conveying port will be deformed, and the element adsorption position will shift. In case of similar phenomenon, please follow the following steps to clean.
Step 1 Remove the strip guide rail.
Please loosen the screw fixing the upper belt guide rail shaft and remove the belt guide rail and guide rail shaft. Please use a screwdriver to turn the material belt guide rail shaft to facilitate disassembly.
Remove the tape guide rail (Fig.)
Step 2.
Please use a brush to clean up the garbage between the material belt guide rail and the plate.
Cleaning material tape guide rail (Fig.)
Step 3 Confirm the operation status of the component transmission port.
Confirm whether the component transmission port is operating correctly. In case of being clamped or sluggish, please replace the new belt guide rail in time.
Confirm operation status (Fig.)
Step 4 Install the loading belt guide rail.
Install the strip guide rail and guide shaft on the plate in reverse order. Please turn the guide rail shaft 180 degrees anticlockwise with a slotted screwdriver
Stretch. Keep this state and tighten the fixing screws of the strip guide rail shaft. Then, please confirm that there is no gap between the strip guide rail and the plate.
Install the loading tape guide rail (Fig.)
Yamaha bonder feeder routine inspection and maintenance is introduced.
This article is a Yamaha bonder feeder CL model 8x4mm feeder to do the example, need Yamaha bonder feeder friends can contact me:.
Yamaha chip machine pneumatic feeder,yamaha cl model feeder
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Yamaha CL model 8*4mm pneumatic flyer for YAMAHA YVL88II YV100II YVL112-2; YV88X YV88XG YV100X YV100Xe YV100Xg YV100XP YG100A YG100B YG200 YG300 models;
Yamaha CL model 12mm pneumatic flyer for YAMAHA YVL88II YV100II YVL112-2; YV88X YV88XG YV100X YV100Xe YV100Xg YV100XP YG100A YG100B YG200 YG300 models;
YAMAHA CL model 16mm pneumatic flyer for YAMAHA YAMAHA CL model 24mm pneumatic flyer for YAMAHA YAMAHA CL Model 32mm Pneumatic Fiducial, for YAMAHA YAMAHA CL model 44mm pneumatic flybar, applicable models: YAMAHA YAMAHA CL model 56mm pneumatic flyer, applicable models: YAMAHA
Translated with www.DeepL.com/Translator (free version)
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Most fragile and consumable products
1. YAMAHA YS12/YS24/YS88/YS100 SMT MACHINE SS FEEDER ACCESSORIES
2. YAMAHA YSM10/YSM20R/YSM20W/YSM40R mounter ZS feeder accessories
3. I-Pulse M10/M20/S10/S20 mounter F3 feeder accessories
Buy and sell, recycle, YAMAHA mounter accessories, NOZZLE, suction nozzle rod, camera, fixed camera, mobile camera, MARK point camera, sensor, aiming sensor, stop plate sensor, cylinder, seal ring, solenoid valve, motor, X-axis motor, Y-axis motor, R-axis motor, T-axis motor, linear motor, board card, data connection line, filter cotton, NSK maintenance lubricating oil, white sealing oil, and other common accessories.
YAMAHA YS12/YS12F/YS12P/YS24/YS24X/YSM10/YSM20/YSM20R/YSM20W/YSM40R FEEDER trolley, offline loading platform, online loading platform, SS feeder corrector, SS feeder, ZS FEEDER, ALF automatic feeding feeder.
YAMAHA YG12, YG12F, YS12, YS24, YS88, YS100, YSM10, YSM20, YSM20R, YSM40, YSM40R mounter motor, mobile camera, nozzle rod, solenoid valve, nozzle, motor, board card, trolley, offline loading platform, SS/ZS Feida correction instrument, other Japanese original accessories
Wholesale and retail of accessories of YAMAHA SS/ZS electric feeder 8MM-104MM
YAMAHA electric SS 8MM-104MM feeder sales, recycling, leasing, replacement, old for new business
YAMAHA SS 8mm electric feeder, KHJ-MC100-000
YAMAHA SS 12/16mm electric feeder, KHJ-MC200-000
YAMAHA SS 24mm electric feeder, KHJ-MC400-000
YAMAHA SS 32mm electric feeder, KHJ-MC500-000
YAMAHA SS 44mm electric feeder, KHJ-MC600-000
YAMAHA SS 56mm electric feeder, KHJ-MC700-000
YAMAHA SS 72mm electric feeder, KHJ-MC800-000
YAMAHA SS 88mm electric feeder, KHJ-MC900-000
YAMAHA electric ZS model 8MM-104MM feeder sales, recycling, leasing, replacement, old for new business
YAMAHA ZS 4mm feeder,KLJ-MCN00-000
YAMAHA ZS 8mm feeder,KLJ-MC100-004
YAMAHA ZS 12/16mm feeder,KLJ-MC200-003
YAMAHA ZS 24mm feeder,KLJ-MC400-004
YAMAHA ZS 32mm feeder,KLJ-MC500-001
YAMAHA ZS 44mm feeder,KLJ-MC600-001
YAMAHA ZS 56mm feeder,KLJ-MC700-001
YAMAHA ZS 72mm feeder,KLJ-MC800-001
YAMAHA ZS 88mm feeder,KLJ-MC900-001
YAMAHA YG12 YG12F YS12,YS12F,YS12P,YS24,YS24X,YS88,YS100,YSM20,YSM40R nozzles from factory directly, price is very beautiful.
YAMAHA 301A/302A/303A/304A/305A/306A/307A/310A/311A/312A/313A/314A/315A/316A318A nozzles
301A nozzle,,KHN-M7710-A2
302A nozzle,,KHN-M7720-A1
303A/314A nozzle,,KHY-M7740-A0
304A/315A nozzle,,KHY-M7750-A0
306A/317A nozzle,KHY-M7770-A0
310A nozzle KHY-M77A0-A0
311A nozzle KHY-M7710-A2
312A nozzle KHY-M7720-A1
313A nozzle KHY-M7730-A0
KLF-M7710-A0,NOZZLE,501A ASSY.
KLF-M7720-A1,NOZZLE,502A ASSY.
KLF-M87A0-A0,NOZZLE,510A ASSY.
KLF-M8710-A1,NOZZLE,511A ASSY.
KLF-M8720-A1,NOZZLE,512A ASSY.
KLF-M8730-A2,NOZZLE,513A ASSY.
KLF-M8740-A0,NOZZLE,503A/514A AS.
KLF-M8750-A0,NOZZLE,504A/515A AS.
KLF-M8770-A0,NOZZLE,506A/517A AS.
KLF-M8780-A0,NOZZLE,507A/518A AS.
KMB-M7730-A0,NOZZLE 7203A ASSY.
KMB-M7740-A0,NOZZLE 7204A ASSY.
KMB-M7750-A0,NOZZLE 7205A ASSY.
KMB-M7760-A0,NOZZLE 7206A ASSY.
KMB-M7780-A0,NOZZLE 7208A ASSY.
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YAMAHA SS 8MM-88MM FEEDER PART
No. Part No. Part Name Q'ty Remarks Change Compati.
2 KHJ-MC110-00 MOTOR,FEED 1
2-1 KHJ-MC110-01 MOTOR,FEED 1 Different connector (2011/4/13) NG
3 KHJ-MC102-00 COVER,FEEDER SIDE 1 1
4 KHJ-MC10C-00 SEAL,MAIN LABEL 1 *Attention
5 KHJ-MC10E-00 SCREW,FLAT HEXLOBE 8
6 KHJ-MC134-00 GEAR,IDLE F1 1
7 KHJ-MC135-00 GEAR,IDLE F2 1
8 KHJ-MC136-01 GEAR,IDLE F3 1
9 KHJ-MC137-00 GEAR,IDLE F4 1
10 KHJ-MC138-00 GEAR,DRIVEN 1
12 KHJ-MC13C-00 PLATE,PUSHER GEAR 1
13 KHJ-MC13D-00 SPRING,PUSHER PLATE 3
14 KHJ-MC13F-00 SCREW,STAD 2
15 KHJ-MC161-01 BOX,TOP TAPE 1 Fig 1
15-1 KHJ-MC161-02 BOX,TOP TAPE 1 Fig 2 (2008/5/14) NG
15-2 KHJ-MC161-03 BOX,TOP TAPE 1 (2013/10/11) NG
17 KHJ-MC166-00 BLOCK,P/O TOOTH 1 1
17-1 KHJ-MC166-01 BLOCK,P/O TOOTH 1 1 (2008/4/25) NG
17-2 KHJ-MC166-02 BLOCK,P/O TOOTH 1 1 (2008/11/14) NG
18 KHJ-MC16F-00 SCREW,FLAT HEAD TAP. 6
19 KHJ-MC16J-00 SCREW,FLAT HEAD 2
20 KHJ-MC16U-00 TAIL COVER ASSY. 1 Can not be sold
21 KHJ-MC106-00 PLATE,UNDER 1
22 90166-02JA03 SCREW,PAN HEAD 2
23 91317-03006 BOLT HEX.SOCKET HEAD 3
23-1 KHJ-MC11T-00 BOLT,LOCK S/H 3 (2011/4/22) OK
24 91317-03008 BOLT HEX.SOCKET HEAD 2
24-1 91312-03010 BOLT HEX.SOCKET HEAD 2 (2008/4/11) OK
25 98707-03006 SCREW,FLAT HEAD 3
26 KHJ-MC16W-00 PLATE,P/O TOOTH 1 1 (2008/4/11)
27 90112-2AJ006 BOLT HEX.SOCKET HEAD 2 (2008/4/25)
28 KHJ-MC16U-S0 PARTS, TAIL COVER 1 *Attention
29 KHJ-MC162-S0 PARTS, BOX COVER 1 *Attention (2008/7/18) NG
30 KHJ-MC16Y-00 TOP TAPE BOX COMP. 1 With Magnet
31 KHJ-MC16K-
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Help customer solve problems of 750L machine
2022-11-17
May because of I'm in this area more than 10 years, I have some new feelings when my customers come across a problem.
A Spain customer purchase a used JUKI 750L machine from another customer of mine, and they recommend he purchase feeders and some other parts from me.
My Spain friend is a new hand, he even don't know how to operate the machine but bought it resolutly, so I suggest we take a video and show him how to operate. Then he told me that he wants some feeders, such as NF feeders, CF8*4mm feeders, FF12mm feeders, and the tray feeder. The NF/CF/FF feeder we have thousands of QTY in stock, but what is tray feeder, I don't know this part name before, may it's IC tray and stick feeder? I got this idea and sent pictures to him, he told me yes.
And he came another problem after received the machine, he found that it lost a leg during shipping, they can't get same one in the local, so ask me. I consulted with our engineers and found that because their machine is Europe version, bottom of the leg is different. Which is not a good news to my friend. Without this leg the machine shock badly, he is afraid that they can't use the machine. This problem is really serious, it's a regret that they can't use the machine only because lost a leg, so I asked our Mr.Lei again, who had rich experience in our industry. Then I sent message below to him.
"I got suggestion from rich experience engineer, he told me that the iron cup in the bottom could be removed, and the other parts of the leg are the same, compatible worldwide.
The iron cup don't have other use, which be used for shockproof, to prevent damage the thin floor.
So if you can't get a leg from the seller, could purchase the 750 leg with us, and if your floor is thin, pls use four same rubber blocks in the bottom, which will solve the problem perfect.
In my opinion, please check if the iron cup in the bottom could be removed first."
Yes, I add my suggestion too, it's a very happy thing could help our customer solve the problem. And I found that which give me more satisfaction than only sell a part.
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