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Rental and sale of a dual-track 3D AOI: Zenith Alpha, 8 megapixels, 15um, 4 light sources, WIN10 system
2025-05-27
Becky Su
Rental and sale of a dual-track 3D AOI: Zenith Alpha, 8 megapixels, 15um, 4 light sources, WIN10 system
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1. System Overview:
Model: Zenith Alpha (Dual-track 3D AOI)
Technology: 3D Automated Optical Inspection (AOI)
Application: Primarily used for inspection of solder joints, component placement, and defects in assembled printed circuit boards (PCBs).
2. Key Specifications:
Resolution:
8 Megapixels camera for high-resolution imaging.
Pixel Size: 15um for high precision inspection.
Lighting:
Equipped with 4 Light Sources:
Top light: Provides general illumination for surface features.
Side light: Enhances the detection of features like solder joints and component placement.
Backlight: Used to detect defects like solder bridging or incomplete solder joints.
Off-axis light: Helps in analyzing different angles for detailed inspection.
3. Inspection Features:
Defect Detection: Detects a wide range of defects, including:
Solder joint defects (e.g., insufficient solder, solder bridges).
Component placement issues (e.g., misalignment, component skew).
Voiding and bridging.
Missing components or incorrect component placement.
Measurement Capabilities:
3D Inspection: Measures height, volume, and other dimensional attributes of solder joints and components.
3D Shape Inspection: Using structured light or laser triangulation, it provides highly accurate 3D inspection.
4. System Features:
Dual Track (Dual-Rail): This allows for high-speed inspection of multiple boards in parallel, increasing throughput.
Automatic Calibration: Ensures precision and reliability through automatic calibration mechanisms.
High Throughput: Optimized for high-speed inspection and suitable for mass production environments.
Full PCB Coverage: Ensures that every part of the PCB is inspected for quality.
5. Software and Integration:
Operating System: Runs on Windows 10 (WIN10), offering a stable platform with modern user interfaces.
Software Suite: KOHYOUNG typically provides proprietary software that includes:
Real-time defect detection and reporting.
Statistical analysis and reporting tools.
Defect classification and visualization.
Comprehensive process control with automated reporting.
System Integration: Can be integrated with other inspection equipment, production line control systems (e.g., SPI, solder paste printers), and Manufacturing Execution Systems (MES) to provide a seamless production workflow.
6. Additional Features:
3D Visualization: The system can generate 3D models of the PCB for detailed analysis of solder joints and components.
Advanced Algorithms: Uses machine learning and image recognition algorithms for precise defect detection, ensuring low false positives.
In-Line Inspection: Suitable for in-line production environments where it works seamlessly with other equipment to inspect boards as they are produced.

3D AOI,Zenith Alpha
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