Panasonic mounter MV2VB primary knowledge

I. Panasonic mounter MV2VB primary education
1. Do not short the safety switch at will
2. Machine failure, must stop to solve
3. Do not look directly at the laser light
4. There are 5 emergency stop switches

II. Panasonic mounter MV2VB on/off procedure MAIN CPU ON
Computer start up OPERATION READY ON
Machine self-test ORG
H-axis origin: 64°～74°
Home position confirmation: " * " is displayed

III. Panasonic mounter MV2VB password setting PASS 1 PASS 2 PANASERT

IV. Panasonic mounter MV2VB component naming
1. Axial machine: 26mm, 52mm braided tape.
2. Radial machine: 2.5mm, 5mm braided tape. 3.
3. SMT: Naming the component name with external dimensions.
CHIP components: metric 32162125160810050603 imperial 0805060304020201IC
Component: DIPSOPQFPBGACSPPLCCLCC pin insertion two sides with feet four sides with feet on the bottom of the piece (ball type) pin inward curved side with feet

V. Panasonic mounter MV2VB installation precautions
1. power supply: AC200V ± 5%, three-phase four-wire system.
2. single-phase power supply: AC100V±5%.
3. compressed air > 0.49MPa ≈ 5KP/cm2.
4. Working ambient temperature: 20℃±10℃.

VI. Panasonic placement machine MV2VB machine main unit introduction
1. 12 rotating working head (difference: high-speed machine TABLE moving, medium-speed machine HEAD moving)
2. LOADER/UNLOADER3. unit HEAD of the working head4. FEEDER CARRIAGE5. material frame single: K, QTYPE double: K, Q TYPE 8 × 2 plastic handle = black 8 × 4 plastic handle = white 8 × 4 plastic handle = green material frame fixed way: "K" TYPEPITCH 21.5mm single shelf 21.50mm double shelf 10.75mm "Q" TYPEPITCH 20.0mm single shelf 20.00mm double shelf 10.00mm *Size of the machine: M 330×250 PCB size * large 50×50 PCB size * Small XL 510×450 PCB size*Large 50×50 PCB size*Small

VII. The principle of Panasonic mounter MV2VB.
1 position: Vacuum valve open (VS), feeding mechanism, suction height compensation (VT), large part detection, cutter, PUSH UP PIN (K: Yes Q: No).
2 positions: Θ1 coarse adjustment: 0° 90° 180° 270° 4 angles
3 bits: Detects the presence of components and determines the component thickness.
4 bits: Reflection and transmission identification. (CT) High density placement, component gap ≤ 0.2mm, component position on the nozzle offset, easy to hit the component when posting. With SHUTTER. component bigger, SHUTTER off, form total reflection. mv2fmv2vb relative transmittance light source (halogen lamp) normally bright uncontrolled controllable reflective plate white orange reflective light source (LED) red orchid
5 bits: empty.
6 position: Θ2 Fine adjustment: < 90° rotation range.
7 position: Mechanical valve control (suction, blowing) Action: blow valve open (MS), placement height compensation (MT). panasert height compensation standard: overfill 0.2mm.
8 position: empty.
9 position: nozzle type detection and throwing.
10 position: Nozzle selection execution. (NS)
11 bit: Nozzle selection detection.
12 bits: Θ3 Nozzle home position.

VIII. Z-axis operation mode (75+75)
1. Part type > 75 can be connected
2. Part type < 75 can be used in exchange/priority exchange/preparation (fixed) mode

IX. CAMERA specifications
PCB CAMERA: 6mm×6mm Part identification camera: 1. Small field of view camera 6mm×6mm 2. Large field of view camera 20mm×20mm PITCH = 0.50mm 32mm×32mm PITCH = 0.65mm

X. Program tolerance number
NC program: 200 PCS (5000 STEPS/1 program)
A RRAY program: 200 PCS
MARK program: 500 PCS
PCB program: 200 PCS
PARTS program: 1000 PCS

XI. Production product switching
1. Machine back to ORG
2. Remove all SUPPORT PINs on X-Y TABLE
3. Select program SETUP: NC, ARRAY, PCB; production condition: OK
4. Adjust PCB STOPPER, POSITION PIN
5. Install SUPPORT PIN
6. Confirm STOPPER, POSITION PIN by SEMI LOADING
7. AUTO RUN

XII. Panasonic placement machine MV2VB working environment
1. Ambient temperature: 20 ± 10 degrees Celsius
2. Working pressure: 0.49Mpa
3. Placement speed: 0.1 second (8MM braided tape XY TABLE moving distance <15MM FEEDER fixed)
4. Placement angle: 0°~ 359.99°
5. control part: use semi-closed loop control AC SERVO MOTOR; pulse motor open loop
6. Placement range: MAX: 330*242 MIN: 50*42
7. Processing PCB size: MAX： 330*250 MIN： 50*50
8. PCB transfer time: 2.4 seconds
9. PCB program editing: Input the actual width of PCB board
10. Material station: 75 + 7511. Flow rate: 0.1 m3/min

XIII. NC program preparation
BLOCK: Program line number
X, Y: POSITION Z
No: station number S
S: The function of piecing the board, consisting of 2 digits:
Decimal: 0 - pan 1 - 90 degrees clockwise 2 - 180 degrees clockwise 3 - 270 degrees clockwise  
Digit: 0 - no repeat; 1 - step repeat; 2 - graphic repeat θ: rotation angle 
MOUNT NO: Whether to mount or not to mount Select 0 - mount 1 - no mount
SKIP: Conditional jump code: 1 to 6, 8, 9
Unconditional code: 7 No jump: 0
MARK: 0 - No MARK 1 - Component MARK 2 - PCB MARK 3 - Patchwork MARK 
LND: 0 - no pad show 1 - pad show
BAD MARK: 0 - none 1 - detected by bad board SENSOR 2 - detected by PCB CAMERA
COMMENT: Comments

XIV. Notes on NC programming *** Programming by machine
1. PCB fixed on the bench first pay attention to the parallelism of the PCB board, try to use POSITION PIN, otherwise use PCBCAMERA to confirm the parallelism of the fixed PCB board first.
2. NC programming/TEACH should be done in one go
3、PCB MARK coordinate editing
4. Inserting the board assembly statement ***
5. Using CAD data:
(1). Confirm the compensation of PROGRAMOFFSET (2). Edit MARK coordinates, manually enter, SAVE only save the optical data, do not change the MARK position (3) BADMARK (2 * 2), recognition of failure, the machine thinks it is a bad board

XV. Component library programming notes
1. choose the correct PART CLASS, that is, the decision to identify the way (reflective transmission )
2. pay attention to the selection of the correct NOZZLE

XVI. ARRAY library programming
Z No: station number
SHAPE CODE: call the component library
PART NAME： Component description
VAC OFFSET： **suction compensation height
MASTER： Master and slave FEEDER
 

XVII. Machine parameter settings SETTING MACHINE DATA
1. DATE: Date, all relevant dates will be changed after the change
2、ORG OFFSET： PCB PROGRAM OFFSET
3. Z ORG OFFSET: ZA, ZB X-direction compensation
4. PICK UP HIGHT: The absorbing height of ZA and ZB
5. MOUNT HIGHT: Mounting height
6. V NOTCH OFFSET (DEG): θ1, θ2, θ3 MOTOR compensation value
7. LOADER（S）： Set the interval time of board transfer
8. PCB WAITER (S): PCB board waiting time, timeout alarm, yellow light on *** PRODUCTIONCONDITIONSDATA (underlined for the usual selection) 1. RECOVERY: number of times to make up for the suction (3) 2. ERROR: FEEDER (5) 4. MARK RECOG RETRY: (0~3) times 5. MARKRETRY RECOG: Identification cannot be passed: "STOP" stop; "SKIP" jump; "NONE" placement 6. READMARK POSITION: "YES" "NO" 7. OFFSET: "FIX" fixed; "ALTER" modified 8. NC PROGRAM DATA TYPE: "ABS "**; "INS" relative
9. NOZZLE PICK UP ERROR STOP: "YES" "NO
10、AUTO TEACH CHECK：《YES》stop after automatic instruction；《NO
11. PART REC ERR STOP: "RESUME" "STOP
12. Z PITCH: "FULL" "HALF
13. PART REMAIN: "YES" "NO
14．PCB CONVEY：《 YES》 《NO
15. PICKUP START: Suction start position "LOADER" "X-Y TABLE
16.Z RETURN： "ORG" Multiple origin with "NC
17．PART SKIP：「ON」「OFF
18、USE REPLACE KEY TO： After the material change, the automatic implementation of "END" "MOVE" need to press the START key
19. EDIT & RESUME: Continue production after editing "YES" "NO
20. AGING MODE: Simulation of action "NORMAL" "AGING
21. NOZZLE ARRANGEMENT#1#2: "TYPE A" (RSS); "TYPE B" (RSA, RMA)
22. L-SIZE PARTS DETECT: Large part detection "YES" "NO
23. H-SPD DOWN ON REC ERR: H-axis speed drops after REC ERR to ensure throwing material "YES" "NO
24. START-SPD DOWN FOR DISPOSE: Start up, set slow speed, ensure throwing material "YES" "NO 

Panasonic placement machine MV2VB primary knowledge, hope that the love of smt business friends help.