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Hanwha bonder (Samsung bonder) SM471/SM481 bonder/SM482 bonder program management and optimization method

Hanwha bonder (Samsung bonder) SM471/SM481 bonder/SM482 bonder program management and optimization method

  • Categories:Industry News
  • Author:Becky Su
  • Origin:
  • Time of issue:2022-12-05 17:43
  • Views:

(Summary description)Hanwha bonder (Samsung bonder) SM471/SM481 bonder/SM482 bonder program management and optimization method This issue to explain the Hanwha bonder (Samsung bonder) program management and optimization, for the model Hanwha bonder SM471plus / Hanwha bonder SM481plus, Hanwha bonder SM482plus, etc. (Note: professional agent Hanwha new bonder). Need to explain to the directory as follows: 1、Component library update 2、Merge component library 3, the management of the program file 4, component type and the proportion of the chip point allocation 5、The allocation of material station 6、Component library parameter setting 7、Nozzle configuration and binding optimization 8、Program check 9、Program modification specification I,Hanwha SM471/SM481/SM482 - Component Library Update Return the production program of the shift Use the SMART software to open the returned program to update the SMD material number of the library (10 minutes a day is enough) II,Hanwha SM471/SM481/SM482-Merge Component Library Merge SM471 with 481 and 482 PARTDB (as below) III,Hanwha SM471/SM481/SM482 - Management of program files The program files were originally placed in one folder, but now there is one folder for each model for easy access to the programs. The programs of cross mode and independent mode are put in two folders respectively. Fourth, Hanwha SM471/SM481/SM482 - component type and the proportion of SMD points allocation 1, less than or equal to 0402 resistive material priority placement SM471 optimization. 2, greater than or equal to 0603 / crystal class materials such as priority placement SM481 optimization. 3, BGA, QFN, interface class materials such as priority placement SM482 optimization. 4, according to the general ratio of SMD points 6:3:1. V,Material station allocation-Hanhua SM471/SM481/SM482 1、According to the amount of material and the number of nozzles used to do the corresponding number of feeders set to achieve the * best cycle. 2、The arrangement of the station is centered on the docked PCB and spreads to both sides in turn. 3、If the material station allows, SM471 can place the empty TRAY tray at stations 1-13 during program optimization to prevent the benchmark camera from taking the material position. Six,Hanwha SM471/SM481/SM482-component library parameter setting 1、The light brightness of general resistive parts is set to 3 7 respectively, and the mounting speed is full speed. 2、The light and mounting speed of the shaped parts can be adjusted accordingly according to the actual situation. 2、The resistive capacitive parts below 1206 need to open vacuum detection, which can prevent the suction nozzle from dirty mismeasurement leading to leakage detection, and the resistor needs to open anti-backlash function. Seven,Hanwha SM471/SM481/SM482-nozzle configuration and binding optimization 1、According to the amount of material to configure the total class and number of nozzles, to meet the program optimization needs 2, according to the number of nozzles demanded to fix the HEAD and nozzles after optimization, the production process will not need to replace the nozzles. Eight, Hanwha SM471/SM481/SM482-program check 1. According to the order number given by the plan and then find the BOM in the mail, create a folder in the computer checklist (folder naming rule is model number + order number), copy the BOM into the folder for splitting. 2. use SMART software to open each one of the program, do not extend, only copy the patch point number, paste it into the split table, if it is BOT surface ** table on the back plus B1, and so on. Use EXCEL for comparison, comparison is completed with automatic screening to view the results of the comparison, check the 3 machines patch points 3. Fill in the verification records on the program verification record sheet. Nine, Hanwha SM471/SM481/SM482-program modification specification 1、If any abnormality is found after the program check, the program on 3 machines must be modified, and it is strictly forbidden to modify only one program that needs patching. 2、Modify the check again after the completion of the check, the check is correct after printing the station table 3, fill out the program modification checklist, including the modified points and modified before and after the material number. 4、If the program needs to delete the material, it must re-optimize the balance CT, and the quantity difference must be re-imported into CAD for optimization. Prevent coordinate offset and modification error. Ten, year-round agent sales Hanwha Samsung new mounter, agent of the hot models include: 1, Hanwha Samsung brand new SMD machine SM471plus (high-speed CHIP mounter). 2,Hanwha Samsung brand new bonder SM481plus(high speed and high precision bonder); 3,Hanwha Samsung brand new bonder SM482plus(multi-functional bonder)

Hanwha bonder (Samsung bonder) SM471/SM481 bonder/SM482 bonder program management and optimization method

(Summary description)Hanwha bonder (Samsung bonder) SM471/SM481 bonder/SM482 bonder program management and optimization method
This issue to explain the Hanwha bonder (Samsung bonder) program management and optimization, for the model Hanwha bonder SM471plus / Hanwha bonder SM481plus, Hanwha bonder SM482plus, etc. (Note: professional agent Hanwha new bonder).

Need to explain to the directory as follows:
1、Component library update
2、Merge component library
3, the management of the program file
4, component type and the proportion of the chip point allocation
5、The allocation of material station
6、Component library parameter setting
7、Nozzle configuration and binding optimization
8、Program check
9、Program modification specification

I,Hanwha SM471/SM481/SM482 - Component Library Update
Return the production program of the shift
Use the SMART software to open the returned program to update the SMD material number of the library (10 minutes a day is enough)



II,Hanwha SM471/SM481/SM482-Merge Component Library
Merge SM471 with 481 and 482 PARTDB (as below)



III,Hanwha SM471/SM481/SM482 - Management of program files
The program files were originally placed in one folder, but now there is one folder for each model for easy access to the programs.
The programs of cross mode and independent mode are put in two folders respectively.



Fourth, Hanwha SM471/SM481/SM482 - component type and the proportion of SMD points allocation
1, less than or equal to 0402 resistive material priority placement SM471 optimization.
2, greater than or equal to 0603 / crystal class materials such as priority placement SM481 optimization.
3, BGA, QFN, interface class materials such as priority placement SM482 optimization.
4, according to the general ratio of SMD points 6:3:1.



V,Material station allocation-Hanhua SM471/SM481/SM482
1、According to the amount of material and the number of nozzles used to do the corresponding number of feeders set to achieve the * best cycle.
2、The arrangement of the station is centered on the docked PCB and spreads to both sides in turn.
3、If the material station allows, SM471 can place the empty TRAY tray at stations 1-13 during program optimization to prevent the benchmark camera from taking the material position.



Six,Hanwha SM471/SM481/SM482-component library parameter setting
1、The light brightness of general resistive parts is set to 3 7 respectively, and the mounting speed is full speed.
2、The light and mounting speed of the shaped parts can be adjusted accordingly according to the actual situation.
2、The resistive capacitive parts below 1206 need to open vacuum detection, which can prevent the suction nozzle from dirty mismeasurement leading to leakage detection, and the resistor needs to open anti-backlash function.



Seven,Hanwha SM471/SM481/SM482-nozzle configuration and binding optimization
1、According to the amount of material to configure the total class and number of nozzles, to meet the program optimization needs
2, according to the number of nozzles demanded to fix the HEAD and nozzles after optimization, the production process will not need to replace the nozzles.



Eight, Hanwha SM471/SM481/SM482-program check
1. According to the order number given by the plan and then find the BOM in the mail, create a folder in the computer checklist (folder naming rule is model number + order number), copy the BOM into the folder for splitting.
2. use SMART software to open each one of the program, do not extend, only copy the patch point number, paste it into the split table, if it is BOT surface ** table on the back plus B1, and so on. Use EXCEL for comparison, comparison is completed with automatic screening to view the results of the comparison, check the 3 machines patch points
3. Fill in the verification records on the program verification record sheet.


Nine, Hanwha SM471/SM481/SM482-program modification specification
1、If any abnormality is found after the program check, the program on 3 machines must be modified, and it is strictly forbidden to modify only one program that needs patching.
2、Modify the check again after the completion of the check, the check is correct after printing the station table
3, fill out the program modification checklist, including the modified points and modified before and after the material number.
4、If the program needs to delete the material, it must re-optimize the balance CT, and the quantity difference must be re-imported into CAD for optimization. Prevent coordinate offset and modification error.


Ten, year-round agent sales Hanwha Samsung new mounter, agent of the hot models include:
1, Hanwha Samsung brand new SMD machine SM471plus (high-speed CHIP mounter).
2,Hanwha Samsung brand new bonder SM481plus(high speed and high precision bonder);
3,Hanwha Samsung brand new bonder SM482plus(multi-functional bonder)

  • Categories:Industry News
  • Author:Becky Su
  • Origin:
  • Time of issue:2022-12-05 17:43
  • Views:
Information

Hanwha bonder (Samsung bonder) SM471/SM481 bonder/SM482 bonder program management and optimization method

This issue to explain the Hanwha bonder (Samsung bonder) program management and optimization, for the model Hanwha bonder SM471plus / Hanwha bonder SM481plus, Hanwha bonder SM482plus, etc. (Note: professional agent Hanwha new bonder).

Need to explain to the directory as follows:
1、Component library update
2、Merge component library
3, the management of the program file
4, component type and the proportion of the chip point allocation
5、The allocation of material station
6、Component library parameter setting
7、Nozzle configuration and binding optimization
8、Program check
9、Program modification specification

I,Hanwha SM471/SM481/SM482 - Component Library Update
Return the production program of the shift
Use the SMART software to open the returned program to update the SMD material number of the library (10 minutes a day is enough)

II,Hanwha SM471/SM481/SM482-Merge Component Library
Merge SM471 with 481 and 482 PARTDB (as below)

III,Hanwha SM471/SM481/SM482 - Management of program files
The program files were originally placed in one folder, but now there is one folder for each model for easy access to the programs.
The programs of cross mode and independent mode are put in two folders respectively.

Fourth, Hanwha SM471/SM481/SM482 - component type and the proportion of SMD points allocation
1, less than or equal to 0402 resistive material priority placement SM471 optimization.
2, greater than or equal to 0603 / crystal class materials such as priority placement SM481 optimization.
3, BGA, QFN, interface class materials such as priority placement SM482 optimization.
4, according to the general ratio of SMD points 6:3:1.

V,Material station allocation-Hanhua SM471/SM481/SM482
1、According to the amount of material and the number of nozzles used to do the corresponding number of feeders set to achieve the * best cycle.
2、The arrangement of the station is centered on the docked PCB and spreads to both sides in turn.
3、If the material station allows, SM471 can place the empty TRAY tray at stations 1-13 during program optimization to prevent the benchmark camera from taking the material position.

Six,Hanwha SM471/SM481/SM482-component library parameter setting
1、The light brightness of general resistive parts is set to 3 7 respectively, and the mounting speed is full speed.
2、The light and mounting speed of the shaped parts can be adjusted accordingly according to the actual situation.
2、The resistive capacitive parts below 1206 need to open vacuum detection, which can prevent the suction nozzle from dirty mismeasurement leading to leakage detection, and the resistor needs to open anti-backlash function.

Seven,Hanwha SM471/SM481/SM482-nozzle configuration and binding optimization
1、According to the amount of material to configure the total class and number of nozzles, to meet the program optimization needs
2, according to the number of nozzles demanded to fix the HEAD and nozzles after optimization, the production process will not need to replace the nozzles.

Eight, Hanwha SM471/SM481/SM482-program check
1. According to the order number given by the plan and then find the BOM in the mail, create a folder in the computer checklist (folder naming rule is model number + order number), copy the BOM into the folder for splitting.
2. use SMART software to open each one of the program, do not extend, only copy the patch point number, paste it into the split table, if it is BOT surface ** table on the back plus B1, and so on. Use EXCEL for comparison, comparison is completed with automatic screening to view the results of the comparison, check the 3 machines patch points
3. Fill in the verification records on the program verification record sheet.


Nine, Hanwha SM471/SM481/SM482-program modification specification
1、If any abnormality is found after the program check, the program on 3 machines must be modified, and it is strictly forbidden to modify only one program that needs patching.
2、Modify the check again after the completion of the check, the check is correct after printing the station table
3, fill out the program modification checklist, including the modified points and modified before and after the material number.
4、If the program needs to delete the material, it must re-optimize the balance CT, and the quantity difference must be re-imported into CAD for optimization. Prevent coordinate offset and modification error.


Ten, year-round agent sales Hanwha Samsung new mounter, agent of the hot models include:
1, Hanwha Samsung brand new SMD machine SM471plus (high-speed CHIP mounter).
2,Hanwha Samsung brand new bonder SM481plus(high speed and high precision bonder);
3,Hanwha Samsung brand new bonder SM482plus(multi-functional bonder)

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